R&D SUPPORTING PRODUCT DEVELOPMENT AND INDUSTRIALIZATION
CBIES R&D supports customer projects across key development stages, from early concept evaluation to serial production readiness. Our goal is to ensure that every design decision can be reliably executed in production.
WHAT OUR R&D DELIVERS
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Collaborative Design & Customized Development
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Feasibility Study & Engineering Design
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CAE-based Engineering Validation
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Prototyping & Process Industrialization
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Reduced Development Cycle
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Optimized Total Cost
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First-Time-Right Engineering
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Automotive Standards Compliance
COLLABORATIVE DESIGN & CUSTOMIZED DEVELOPMENT
CBIES works closely with OEM and Tier 1 engineering teams from the earliest design stages. Through collaborative development, we align product intent, manufacturability, and cost targets before tooling release.
Product & Process Design
Tube geometry optimization, material selection, tolerance definition, and forming route design aligned with serial production requirements.
Tooling & Fixture Design
In-house development of forming dies, welding fixtures, and inspection gauges to ensure dimensional stability, repeatability, and long-term process capability.
Co-Design With Customers
Early-stage engineering collaboration to evaluate design feasibility, identify risks, and shorten iteration cycles.
Equipment Design & Development
Customization and optimization of processing equipment to support complex tube geometries, tight tolerances, and high-volume manufacturing.
CAE ANALYSES & ENGINEERING VALIDATION
CBIES integrates CAE simulations at early development stages to support engineering validation and process optimization. By integrating early-stage CAE simulations with multi-physics engineering analyses, structural designs, and process parameters are systematically optimized to support engineering validation of key forming processes. This ensures robust product performance in terms of strength, flow behavior, and thermal reliability.
Wall Thickness Distribution Contour Plot
STRUCTURED R&D & INDUSTRIALIZATION ASSURANCE
CBIES follows a structured R&D process under project and program management to ensure controlled and predictable transition from development to mass production.
R&D-TO-PRODUCTION FRAMEWORK
Parallel product and process development
Early tooling and fixture validation under production conditions
Process capability and quality validation aligned with IATF 16949
PPAP and documentation readiness for SOP approval
Continuous feedback loop
Engineering activities remain connected to mass production through closed-loop feedback, enabling corrective actions and continuous optimization throughout the product lifecycle.
