What Is The Function Of Car Headrests?
Jul 31, 2024
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A car has many components, each serving a unique function to ensure safety, comfort, and efficiency. However, one often ignored part is the headrest. People don't realize the importance of these seemingly simple components, especially how they can be a blessing during long-distance travel and sudden stops. If you are also wondering about the function of a headrest in a car and how they can be lifesavers, we have you covered!
This article is a complete guide to headrests, their significance, and where you can get raw materials like headrest tubes. Let's dig in!
Types of Headrest
Car headrests come in a variety of types, including:
01
Fixed Headrests
Fixed or integrated headrests, as the name suggests, are fixed in the head of the car seat and cannot be adjusted in height. They are undetectable from the car seat; however, the toolbox can definitely make it easy for passengers to partially or totally remove them.
02
Active Headsets
Next up are active headrests that automatically adjust the head position during an impact to protect people from injury. These headrests have built-in protection mechanisms such as WHIPS (Whiplash Protection System) or AWS (Anti-Whiplash System).
Previously, they were only available in high-end cars, but due to the increasing demand and approval from higher authorities, many middle-priced cars now also have active headrests.
03
Adjustable Headrests
Another type of headrest is an adjustable headrest that drivers can easily position as per their liking before hitting the road. For instance, drivers can do horizontal or tilt displacement as well as neck displacement to suit their unique preferences.
Functions of a Headrest
There are plenty of functions and benefits of headrests, including:
1. Provide Support to Your Neck and Head
Imagine someone driving to their dream destination only to reach and feel pain in their neck and head. Fun spoiled? Well, it indeed does! However, with headrests in their cars, drivers don't have to worry about this issue.
These equipment come in handy as they provide the necessary cushion required to support their head. The driver's neck rests well, hence improving the overall driving experience.
2. Reduce the Risk of a Whiplash
Whiplash is a severe neck injury that's a result of quick and forceful back-and-forth movement of the neck that results in a crack.
It's pretty common among drivers, and statistics reveal a stark picture: more than 3 million Americans are injured by whiplash every year, and most of these are a result of rear-impact accidents.
But don't stress out, as a headrest takes care of this issue. For instance, if the driver, unfortunately, gets into an accident, the headrest will act as a buffer, shielding their head and neck against the strong impact and saving their life.
3. Improves Overall Posture
Many people don't know this, but headsets in a car also contribute to improving posture. How? Well, a headrest positions one in such a way that the driver's spine is properly aligned. This prevents any pressure on their back and shoulders. As a result, they enjoy a comfortable drive without any hint of exhaustion.
How to Adjust a Headrest?
While there are a lot of amazing functions of headrests in cars, drivers cannot benefit from them if they don't adjust them properly. So, make sure to follow these given tips and adjust their headrest in the best position:
1. Firstly, head restraints should be positioned high enough to support the neck properly.
2. Make sure it reaches the top of the driver's head. However, if there's an option of taking it higher, they should definitely give it a go. Don't select any settings from the lower side, as it's not that beneficial for the driver's safety.
3. The distance between the back of the driver's head and the headrests should be very short, around 4 inches, to reduce the chances of neck travel and cracking.
How to Choose the Right Headrest?
Whether you are looking for a headrest or some raw components to make the headrest for a vehicle, there are a few tips that help you find the ideal ones. Here are some:
Material and Durability
Of course, you don't want people to come to you again and again just because the material of the headrest is falling apart. Therefore, you should make sure the headrest you choose is of high-quality stainless steel. Cover it with memory foam to support your neck and back and make the vehicle cozy for long drives.
Cost
Cost is another important factor to consider when choosing a headrest or headrest component. Opt for suppliers who offer high-quality headrests or raw headrest components but at an affordable price, perfectly balancing both.
If the products are reliable, you can order in bulk, which will further reduce the cost of a headrest. This ensures you can continue vehicle manufacturing without breaking the bank.
Testing and Certifications
Another crucial yet often overlooked aspect is testing and certifications. Ensure that the headsets meet all the safety requirements and are rigorously tested. The certifications are the cherry on top, giving necessary assurance that the headrests comply with national regulations and provide protection during impacts.
Support Network
Last but definitely not least, you should look for the support the company provides. Choose suppliers that promise excellent warranties and after-sales support. If, unfortunately, any issue arises, you can simply contact the support team and have it resolved within minutes.
If you are looking for the best place to buy headrests and other raw materials to make your vehicle manufacturing process a breeze, CBIES is the one-stop shop. Here's an overview of our products as well as our manufacturing process:
1. Headrest Shrink Tube
The first one on our list is the CBIES Headrest Shrink Tube, which is designed for durability and efficiency, making it a top choice in a variety of automotive applications. These CBIES tubes are available in different diameter options, including 10mm, 10.9mm, 12mm, 12.7mm, 13mm, 13.95mm, 14mm, and 16 mm.
They are also constructed from top-notch materials like HC340LA, HC420LA, HC500LA, and HC340/590DP for reliability. The CBIES shrink tubes are manufactured using a precision welding technique. To enhance their functionality, they undergo post-processing techniques such as neck shrinking and chamfering.
This detailed and precise manufacturing ensures that the end products are second to none in quality. They have a length tolerance of ±0.3mm, an outer diameter tolerance of +0/-0.06mm, a thickness tolerance of ±0.1mm, and a straightness of 0.4/mm.
2. Headrest Tubes
CBIES also offers headrest tubes that serve as the foundational element for the manufacturing of high-quality headrests. These tubes are available in various grades, such as:
HC340LA: Cold rolled tubes with a yield strength (Rpl) of 340-420 MPa, a tensile strength (Rm) of 410-540 MPa, and an elongation (A L0=80mm) of 21% or more.
HC380LA: It's also cold rolled with a yield strength of 380-480 MPa, a tensile strength of 440-560 MPa, and a minimum elongation of 19%.
HC420LA: It has an incredible yield strength of 420-520 MPa, a tensile strength of 470-590 MPa, and at least 17% elongation.
Our production standards are top-notch with prominent options, including EN10305-3, JIS-G 3445, and GB/T 13793.
3. Headrests
Besides raw components like headrest shrink tubes and simple headrest tubes, CBIES also provides ready-made headrests. They are durable and save you from the hassle of extensive manufacturing processes, ensuring you can just put them in and have the vehicle ready in no time. We can also customize them as per your business requirements.
Manufacturing Process
Now let's discuss our manufacturing process in detail to understand how we stand apart from others:
Precision Welding or Manufacturing: Precision welding, as the name implies, is an advanced fabrication process for producing high-quality steel products. It's useful for joining two metal parts together while maintaining tight tolerances. In this, a tungsten inert gas (TIG) is used, and the TIG electrode applies heat to the metal or steel part to connect it.
Chamfering: Chamfering refers to a processing method in which the edges of metals like steel are cut diagonally. The goal is to remove sharp edges from the metal to create a flat chamfered slope and make it suitable and comfortable enough for headrests.
The following are some of the unique advantages of choosing CBIES as your ultimate partner for getting headrests or headrest raw components:
01
Certifications
We hold numerous certifications, including IATF16949:2016, ISO9001:2015, ISO14001:2015, and ISO45001:2018, demonstrating our environmental management, commitment to quality, and occupational health and safety standards.
02
Customization
What truly sets us apart from others is our ability to customize CBIES shrink tubes and other products to different lengths, heights, and widths. This means you can always find the perfect fit for your specific vehicle requirements.
03
High-Quality Materials
All our products are made from high-quality steel, ensuring that our headrests are durable and reliable. Regardless of the environment or challenging conditions, our headrests are designed to last, providing long-term performance and safety.
04
Good Customer Support
Our customer support is also incredible. No matter what query you have (product usage or malfunctioning) and when you need assistance, our team is always ready to help.
Headrests are an important part of a car and serve a variety of functions, such as improved posture and enhanced back and neck support. If you are in search of some amazing headset and headrest components for your vehicle manufacturing plant, CBIES has got your back.
We offer reliable and affordable headrest components that you can use to provide your customers with durable, high-quality vehicles. So what are you waiting for? Get in touch with us today to place your order and make your vehicles safer with CBIES headrests!
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